You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. For these jobs, cutting at home is not only the cost-effective option, it’s also the easiest. I needed to make a cut in 3-part foam RV mattress that was 4.5″ thick, and I wanted to cut it at 2″ up from the bottom where the first layer was glued to the 2nd layer. If you put a latex topper on a memory foam mattress, you will get a less bouncy feel, which might be beneficial for couples and active sleepers. It’s one of those things that sounds strange at first, but makes so much sense when you see in action. We have six dogs. It worked OK, but the saw created a lot of little foam “sawdust” that took a long time to vacuum up. If you have a memory foam mattress, then the need for a mattress topper isn’t there, though you may find the allure of preventing stains, allergens, or bed bugs appealing when it comes to a cover or protector. Some people love it, while others hate it. Option one is a serrated carving knife or bread knife. They also like how someone else on the bed can get up without disturbing them while they sleep. Required fields are marked *. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. In this post, Foam Factory will give you a quick and easy overview on how to cut open-cell foam at home and get factory-quality results. www.partfoam.com. Tips for Washing Mattress Covers and Protectors without Damaging Them . A New Core77 video podcast series. Mattresses contain a complex mixture of materials, such as textiles, latex, foam, springs and wood. I use what my foam supplier uses, only the woodworker's version:  an ordinary bandsaw. Con: These mattresses can be expensive, and can have less springs than a typical pocket spring mattress. I've been using one freehand for years. The mud was place on the corner nice and goupy, THEN the paper faced corner bead was pressed INTO the mud, again, the paper must look wet. The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. One of the things I neglected to mention in my banquette-building post was how to cut the foam. The foam is loaded onto semi-trucks and shipped to carpet manufacturers to be cleaned, processed and turned into carpet pad. I should add that I use a hand-held bread knife, not electric. Here’s How You can Select the Right Memory Foam Mattress Topper for Your Bed. It is also very commonly used as filling for bean bag chairs. Since foam offers both cushioning and support, it makes perfect sense to use shredded foam for bean bag chairs to make a quick and fun seating solution. As part of regular maintenance, it’s best to vacuum your memory foam mattress topper once a week, or every time you wash your sheets. Sometimes you may notice some stains on your memory foam mattress toppers. Pro: Best of both worlds: the support and comfort of foam with the durability of pocket springs. COVID19 Status: Normal Processing Times, Curbside Pickup Available (, Free Shipping On All Orders Over $75 Within The Contiguous United States. Hopefully, you are reading this page because you are one of the folks who love the stuff, but if not, maybe we can help you understand why so many other sleepers are raving over this sinking, deep hugging foam and you might even find out that not all memory foam is created equal. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. Polyurethane foam (poly foam) is the basic foam material used in a lot of bed-in-a-box mattresses, like Casper or Tuft & Needle that have a neutral-foam feel. Core77 is supported by its audience. Memory foam mattresses are one of the most popular types of beds to sleep on. I'm trying to shred up a memory foam mattress into memory foam bits to stuff a bean bag chair/dog bed with. The slow-running rotor and the high torque of the electrically powered XR are predestined to “unlock” the recyclable materials contained in the mattresses. Memory foam mattress. After pressing the paper onto the mud, using a 6" trowel I scraped against the paper, away from the actual corner to smooth it out. The wood is typically sold to wood chippers and used as a fuel source. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Using Foam To Make An Interchangeable Sofa. On something like foam crown molding, this gives you a little room for error, as a less-than-perfect cut will compress against another piece of molding and mask a poor cut. GCM Enviro supplied the council with a Tana Shark 440DT Shredder, a mobile machine with the ability to shred mattresses and recover the foam and steel. I used twine to tension the saw blade. Cut it into small chunks, no larger than 1/2-inch in diameter. Memory foam is a type of polyurethane, a polymer of plastic also used to make products like hoses. The first is that you should never compress foam when cutting. The wood, metal springs and cotton are removed from the mattress. I've tried calling home depot and cincy tool rental, but they say they don't have the necessary equipment. As mentioned earlier, cutting foam is essentially the same as cutting bread, so it only makes sense that you would use the same type of knife as well. I have used all ways--knife, hot wire, and electric carving knife. Use an abrasive blade such as used to cut stone etc. Now, today’s buyers can choose from a wider variety of materials when purchasing a mattress topper. So they shoot down the middle with a number that sounds good. Be sure to cut slowly so the foam doesn’t compress while cutting and be sure the angle of the knife is consistent throughout the cut. Your email address will not be published. A lot less mess than a regular saw blade and the edges are nice and sharp. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. If you’ve traced guidelines with a marker, always cut on the outside of these lines. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. Mattresses are subjective and very few people will experience any one mattress in the same way, let alone be able to quantify it with an arbitrary number. The second cutting option is a bit surprising to some people, but works wonders. Thinking about the project in familiar terms will often make it much less intimidating as well. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. Foam Factory Upholstery Supplies: Great for DIY or Small Businesses. Memory foam mattress toppers may be between 2 to 4 inches thick. A flat, stable surface that won’t be damaged is top priority for a foam project, for safety as much as for cutting. It's the dumb way to cut foam. Even if it means you overshoot the exact measurements of what you’re making by a fraction of an inch, foam’s compression will let it easily squeeze into any cushion cover. How to Cut a Memory Foam or Tempurpedic Bed in Half - YouTube And in the case of foam, having the right tools is generally more important than having foam-working skill. Brilliant! Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. Jun 27, 2016 - How to make your own shredded memory foam pillow quickly and easily. Latest updates on COVID-19 ... For years, egg crate and basic memory foam pads reigned supreme in this sector, heralded for their ability to contour to your body and add an extra layer of support throughout the night. And mine came with a free serving fork -- match that, Professional Foam Saw! The cotton and foam are sold to companies that use the materials for insulation and carpet padding. Memory foam was introduced to the bedding market in 1991.Known for its conformity and pressure relief, it is a popular mattress material, and is found in most popular mattresses, especially bed-in-a-box models.. Memory Foam in Pillows https://www.youtube.com/watch?v=bqG5I7sl8kk. Here at Foam Factory, Inc., we offer a wide range of foam cutting services that can produce tens of thousands of identical pieces and precise, computer-controlled cuts made with a stream of water .005 inches in diameter. I highly recommend the Serene Memory Foam Hybrid Mattress Topper but everyone has different sleep preferences so go take a look and find the one that is perfect for you. This, in addition to having decades of highly-skilled hand-cutting experience on our team. The lavender helps promote a calming sleep environment. The remaining foam is usually torn up, although some recycling facilities are more sophisticated and utilize shredding machines to shred the foam. There are only two types of knives that should be used to cut foam at home. Copyright © 2021 Foam Factory, Inc.. All rights reserved. Even angle cuts are easy to do. Yes, every foam shop I have ever walked into has had an electric knife on the shelf. It can have a wire straight out or better, the wire can be shaped into a larger loop with both ends coming out of the solder iron. Types of Memory Foam. Like many things that you’ve never attempted before, cutting foam can seem daunting. Looking for some DIY projects or ideas as to what I can do with this foam, as opposed to tossing it out or trying to sell on craigslist. I have an old 3" memory foam full size mattress topper laying out in my garage. The foam is baled and ready to become commercial carpet padding. If you don't have that kinda cash but have some building skills, check out this awesome DIY foam saw by YouTube user Designsbyg. Cut up an old foam mattress pad or an old couch cushion using scissors. Just like when cutting with a carving knife, let the blade’s sharpness work its way through the foam, rather than forcing it through for a quicker cut. Remove the pillowcase to save for another project. Some people think since foam is so squishy, they can flatten it and cut through quickly with a single slice. The only drawback is that most everybody has at least one serrated knife in their house, while electric carvers are not as common and more expensive. This is why memory foam mattresses are one the most popular brands. New Shape for a Popular Material. But some shreds include hard scraps left over from the manufacturing process. Lots of idea's. Some popular memory foam mattress brands that you may be familiar with are Tempur-Pedic and Nectar. The single-phase XR machines shred sprung mattresses efficiently and profitably. Foam By Mail’s 100th Blog Post (A Compilation)! It was time-consuming, messy, far from accurate, and doing the curves was a real pain. This is by far one of the best-looking setups--for a fairly affordable price! 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